Milling/End Mill

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Milling / End Mill

HyperCBN PCBN tools. Master Hard Machining with Precision.

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Solid Ceramic End Mills: A wide range of solid end mills, including corner radius end mills, are available to meet various machining needs

Features

High-Speed Machining

The ceramic end mills are designed for high-speed machining of super alloys like Inconel and Titanium, providing more than 15 times higher productivity compared to solid carbide end mills.

Advanced Ceramic Materials

Utilizing SiAlON grade ceramic, these end mills offer excellent toughness and resistance to wear, making them ideal for machining nickel-based super alloys.

Optimized Design

The unique helix angle and optimized edge geometry ensure better chip evacuation and reduced tool pressure.

Applicable Industries

Talk to our experts today to streamline your regulatory journey.

Automotive

Camshafts, gear hubs, brake disks, brake drum.

Aerospace

Landing gear, turbine shafts.

Energy

Bearing races, valve components.

Die/Mold

Hardened tool steel Molds.

Mining

wear parts, slurry pumps.

Testimonials

Sam

Machinist

“I have been using CBN inserts from HyperCBN for the past year, and I am thoroughly impressed with their performance. The inserts have significantly improved our machining efficiency, especially when dealing with hardened steel and cast iron. The cutting speed and surface finish achieved with these inserts are exceptional, reducing our overall production time.”

John Doe

Operations Manager

“I highly recommend CBN inserts from HyperCBN to any manufacturer looking to enhance their machining capabilities and achieve superior results.”

Working Process

Identify the Material to Be Machined

Understand the hardness, abrasiveness, and thermal conductivity of the workpiece material.

Step – 1

Select Insert Shape and Size

Choose the insert shape (e.g., square, triangle, diamond) and size based on the application and machine setup.

Step – 2

Conduct a Test Run

Continuously monitor the machining process and adjust parameters as needed to maintain optimal performance.

Step – 3

Asked Questions

frequently asking questions

Can CBN tools replace grinding?

Yes! CBN enables “hard turning,” eliminating costly grinding steps.

How do I select the right grade?

Match the grade to material hardness and cutting conditions (continuous vs. interrupted).

What are CBN inserts?

CBN inserts are ultra-hard cutting tools made from Cubic Boron Nitride, the second hardest material after diamond. They are used for machining high-hardness materials like hardened steel, cast iron, and superalloys

What are the applications of CBN inserts?

CBN inserts are used in various industries, including automotive manufacturing, aerospace, mold and die manufacturing, heavy industry, energy sector, and medical device manufacturing. They are particularly suitable for machining hard materials.

What is the optimum cutting speed for CBN inserts?

The optimum cutting speed for CBN inserts depends on the material being machined and the specific insert specifications. Generally, CBN inserts are suitable for high cutting speeds, typically ranging from 100 m/min to 400 m/min

Dedicated Customer Teams & An Agile Services

Our worldwide presence ensures the timeliness, cost efficiency and compliance adherence required to ensure your production timelines are met.

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